IN-Line Forced Air Heaters

There are two types of InLine Forced Air Heaters: LDA – outlet temperature of 1000°F (538°C) and Inlet air or gas temperature up to 250°F (121°C) HAC – Exit air or gas temperature up to 1400°F (760°C) and Inlet air or gas temperature up to 250°F (121°C

There are two types of InLine Forced Air Heaters:
LDA – outlet temperature of 1000°F (538°C) and Inlet air or gas temperature up to 250°F (121°C)
HAC – Exit air or gas temperature up to 1400°F (760°C) and Inlet air or gas temperature up to 250°F (121°C)

Typical Applications

  • Laminating
  • Plastic Welding
  • Drying
  • Soldering
  • Baking
  • Preheating and Metalworking
  • Shrink Fitting
  • Packaging
  • Heat Shrinking
  • Sterilization

LDA In-Line Forced Air Heaters

Design Features:

  • Stainless Steel fitting is heli- arc welded at the air outlet.
  • Alloy 304 stainless steel tubing is used to provide high temperature strength and resistance to oxidation up to outlet temperature of 1000°F (538°C).
    Inlet air or gas temperature up to 250°F (121°C).
  • Stainless Steel fitting is heli-arc welded at the air inlet.
  • Standard termination is 10" (254 mm) long, Teflon® insulated lead wires exiting through a potting adapter.

Optional Features:

  • Other wattages and voltages
  • Other diameters or lengths
  • 1/8", 1/4", and 3/8" NPT male or female threads are available for the inlet and outlet fittings
  • External MI cable thermocouple
  • Other custom made fittings or flanges
  • S/S cable or braid for lead wire protection
  • SJO cord

Heater Description

A

Stainless Steel fitting is heli- arc welde at the air outlet.

B

Alloy 304 stainless steel tubing is used to provide high temperature strength and resistance to oxidation up to outlet temperature of 1000°F (538°C). Inlet air or gas temperature up to 250°F (121°C).

C

Stainless Steel fitting is heli-arc welded at the air inlet.

D

Standard termination is 10" (254 mm) long, Teflon® insulated lead wires exiting through a potting adapter.

In-Line Forced Air Heater

 

Heater Diameter (in)Maximum AmperageCross Sectional Flow Area (in2)Maximum SCFM (ft2)Maximum Wattage/Linear Inch Of Heated Length
3/86.0308200
1/28.04010250
3/415.12020500
 

To ensure maximum heater life, heater wattage must be calculated so that it is suitable for the desired air flow. To calculate wattage, determine the air flow and temperature rise required. The following relationship can be used to determine the wattage.

Wattage = SCFM × Temperature Rise (°F)
3

 

Table below shows the relationship between standard cubic feet per minute versus maximum watts per linear inch of heated length on different heater diameters.

Maximum Watts per Linear Inch of Heated Length
CFM3/8" Dia.1/2" Dia.5/8" Dia.3/4" Dia.
28080100120
4100100100120
6150150150150
8200200200200
10250250250
15375375
20500

 

Air heaters must always have air flowing through them and must operate in a horizontal position to balance the internal resistance coil. Air Heaters can be made in any practical length. These sizes can be adapted with many types of fittings.

Diameter“A”WattsVoltsConnectionPart Number
 in(mm)    
0.551⁄2139.74001203 Pins Male InsertLDA00194
0.551⁄2139.74002403 Pins Male InsertLDA00196
0.551⁄2139.76001203 Pins Male InsertLDA00197
0.551⁄2139.76002403 Pins Male InsertLDA00198
0.551⁄2139.740012036" LeadsLDA00195
0.551⁄2139.740024036" LeadsLDA00199
0.551⁄2139.760012036" LeadsLDA00200
0.551⁄2139.760024036" LeadsLDA00201

HAC In-Line Forced Air Process Heaters

Design Features:

  • Two standard sizes: 1/2" diameter × 8" long, 11/16" diameter × 6" long
  • 304 Stainless Steel sheath
  • 120 Volt only
  • Exit air or gas temperature up to 1400°F (760°C)
  • Inlet air or gas temperature up to 250°F (121°C)
  • Ceramic coil support and insulator
  • Three different terminations
  • Customized termination, inlet, outlet, and wattage to customer specification available

 

Heater Options

Type SL: Straight Leads

Type SL HAC In-Line Forced Air Process Heater


Type SA: Straight Air Inlet

Type SA: Straight Air Inlet HAC In-Line Forced Air Heaters


Type NT: 90° Air Inlet | Barbed Fitting for 1/4" ID Tube

Type NT HAC In-Line Forced Air Heaters

 

Heater Construction

Daisy Wound Heating Element: This continuous wound heavy gauge high temperature alloy wire is supported on a custom designed ceramic insulator. This unique coil design rapidly and efficiently removes heat from the resistor wire to achieve higher air/gas temperatures than conventional coil wound designs. The coil assembly is enclosed a in stainless steel housing for safety and durability. Termination can be customized to suit your specific application. Consult Tempco with your requirements.

daisy wound element for HAC In-Line Forced Air Heaters

 

 

Pressure Vs. Temperature
(1/2" diamter heaters)

Pressure vs. Temperature graph for 1/2" diameter HAC heaters